The Zebra ZT610 builds upon its industry-leading predecessor, the Xi series, integrating exceptional durability and superior performance into a user-friendly, future-proof platform.
This next-generation powerhouse helps you navigate the ever-evolving business technology landscape.
Therefore, whether you’re concerned about growing production line demands, increasing operational complexity, integrating disparate systems, or controlling investment costs, the ZT610 industrial printer meets your needs now and in the future.
Zebra ZT610 Product Advantages:
◆ All-Weather Reliability for the Harshest Environments:
The ZT610 printers can withstand daily use in the most demanding industrial conditions, virtually eliminating downtime due to printer malfunctions. Furthermore, with excellent print quality and speed achievable in a wide range of applications, they can meet your daily high-intensity production needs.
◆ Consistent Print Performance for High-Quality Small Labels:
With highly accurate calibration and print process adjustments, the ZT610 delivers 600 dpi printing results for 3mm labels suitable for applications such as circuit boards, chips, and ultra-small components—avoiding the waste of expensive media due to improper printing.
◆ User-Friendly Setup, Use, Maintenance, and Troubleshooting
: The intuitive Link-OS app and user-friendly design simplify everything—from deployment and daily use to routine maintenance. Compatibility with other printing systems and technologies helps simplify integration and management, while built-in sensors, diagnostics, and help resources guide users through troubleshooting, eliminating the need to seek support every time a small problem occurs.
◆ Highly Adaptable Platform for Future Needs :
The last thing you need is so-called new technology that will become obsolete within a few years. For this reason, the ZT610 was designed with future needs in mind—from its adaptable design that supports field communication, media handling and other upgrades to its compatibility with SOTI and AirWatch device management software, and even its intuitive Link-OS application that simplifies updates and reconfigurations as needed.
◆ Unparalleled performance to meet current needs
* Durable all-metal structured components designed for all-weather, high-intensity use, meeting years of continuous operation
* Built-in thermal management eliminates the need for ventilation and cooling fans, effectively preventing dust and debris intrusion and enabling trouble-free printing even in the most challenging environments
* High-quality printing mechanisms and internal components are carefully designed to ensure outstanding performance and reliability
* High-resolution printing for tiny labels provides the superior quality required for high-precision applications
* Long-life printheads reduce replacement costs and help reduce printer downtime
* Easily adjustable printhead pressure toggle with graduated and color-coded pressure indicators simplifies printer setup and operation
◆ User-friendly features for everyday operation
* Simple, intuitive side media mounting helps ensure normal and efficient printer use and reduces training requirements
* High-visibility color display turns red when the printer is in an error state, allowing users to determine the printer’s status from a distance
* Guided media path changes color when a media error occurs, providing simple visual cues to help users quickly find and resolve problems
* A color graphic display with an icon menu system and local language support helps simplify daily operations and achieve a better user experience.
* Built-in chamber lights illuminate the ribbon and media path for superior visibility.
* Color-coded components make all contacts easy to identify .
* Quick troubleshooting is achieved with QR codes linked to help videos for errors.
* Quick-change printheads simplify maintenance with easy-to-plug sockets, eliminating the need for wiring—simple and easy.
* Convenient single-knob adjustment without affecting media positioning is achieved with integrated upper and lower media sensors
.◆ Powerful insights for a smarter future
* Link-OS Printer Profile Manager Enterprise enables administrators to monitor networked Link-OS printers from a user-friendly, browser-based interface.
* The Mobile Device Management connector easily integrates networked printers into AirWatch or SOTI Device Management systems.
* Link-OS Cloud Connect provides direct, encrypted, and authenticated connectivity to connect printers to clients or cloud-based servers.
* Zebra’s visibility services enable businesses to track and analyze printer status, performance, and usage, thereby improving business performance
.◆ Exceptional adaptability for a better future
* Optional advanced RFID coding for easy installation and use
* Field-installable media handling options take full advantage of partition-type electrical connectors for quick and easy installation to expand printer functionality
* Two USB host ports for flexible connection of various peripheral devices
* Two available communication slots for quick and easy addition of connectivity options, including 802.11ac, parallel, Ethernet, IPv6, and labeler interfaces.
Zebra ZT610 Detailed Specifications
Standard Features
● Printing Methods: Thermal transfer and thermal printing
● Design: Metal frame and folding metal media cover with a large, clear window
● Side-mounted consumable path for simplified media and ribbon installation
● Printhead with Element Energy Equalizer (E3) technology for excellent print quality
● Communication: High-speed USB 2.0, RS-232 serial, Gigabit Ethernet, Bluetooth 4.0
● Highly intuitive color display that turns red when the printer is in an error state, allowing operators to check the printer’s status from a distance
● Simplified icon-based menu navigation system categorizes settings into different logical function groups
Print Specifications
● Resolution: 203dpi (8 dots/mm), 300dpi (12 dots/mm) (optional), 600dpi (24 dots/mm) (optional)
● Memory: 1GB RAM, 2GB Flash
● Maximum Print Width: 4.09 inches/104 mm
● Maximum Print Length: 203dpi: 3810 mm; 300dpi: 3302 mm; 600dpi: 762 mm
● Maximum Print Speed: 14 inches/second (356 mm/second)
● Media Sensor: Transmissive and Reflective
Media Characteristics
● Media Width (Label and Backing): 0.79 inches/20 mm to 4.5 inches/114 mm
● Minimum Label Length: 0.24 inches/6 mm (Rewind); 0.51 inches/13 mm (Peel); 0.12 inches/3 mm (Tear); 1.5 inches/38 mm (Cut) ● Maximum
Media Roll Size: 8 inches/203 mm, Core Outer Diameter 3 inches/76 mm, Core Inner Diameter
● Media Thickness: 0.003 inches/0.076 mm to 0.009 inches/0.23 mm (Cut), 0.012 inches/0.305 mm (Non-Cut)
● Media Type: Continuous paper, Die-cut paper, Notched paper, Black label paper
● GAP Inspection Standards: Label Spacing: 2-4 mm, Optimal Spacing 3 mm; Notch: W6 mm * L3 mm; Hole: 3 mm diameter
● Media Printing Errors:
ZT610-203DPI/ZT610-300DPI: Vertical: ±0.3mm (4 inches and below speed), ±0.5mm (5-6 inches speed), ±1.5mm (6 inches and above speed); Horizontal: ±1.5mm.
ZT610-600DPI: Vertical: ±0.2mm (2 inches and below speed, tear/rewind/peel mode), ±0.4mm (2 inches and below speed, cutter mode), ±0.43mm (3-6 inches speed, tear/cutter mode), ±0.37mm (3-6 inches speed, rewind/peel mode); Horizontal: ±1.5mm.
Ribbon Characteristics
● Maximum Outer Diameter: 450 meters: 3.2 inches/81.3 mm, Core Outer Diameter: 1 inch/25.4 mm, Core Inner Diameter
● Standard Length: 1476′/450 meters
● Width: 0.79 inches/20 mm to 4.33 inches/110 mm
● Ribbon Setup: Ink side of the ribbon is wound outwards.
Operating Parameters
● Operating Temperature: 40°F/5°C – 104°F/40°C
● Storage/Transportation Ambient Temperature: -22°F/-30°C – 140°F/60°C
● Operating Humidity: 20-85%, non-condensing
● Storage Humidity: 5-85%, non-condensing
Electrical Parameters
● Automatic detection (PFC compliant) 90-250VAC, 47-63Hz, rated power 250 watts
● ENERGY STAR certified
Physical parameters (closed state)
● Width: 10.56 inches / 268 mm
● Height: 15.58 inches / 395.68 mm
● Depth: 19.88 inches / 505 mm
● Weight: 50 lbs / 22.7 kg
Fonts/Graphics/Symbols
● 16 built-in scalable ZPL II bitmap fonts and two built-in scalable ZPL fonts
● Scalable smooth bitmap fonts for Asian and other international languages
● Unicode: suitable for multilingual printing
● Downloadable objects include images, scalable fonts and bitmap fonts, label templates and formatting.
● The IBM Code Page 850 international character set is available for fonts A, B, C, D, E, F, G and 0 via software control.
● Code Page 1250, 1252, 1253, 1254, and 1255 support font 0.
Barcode Types:
● 1D Barcodes: Code 11, Code 39, Code 93, Code 128 with A/B/C subsets and UCC Case Codes, ISBT-128, UPC-A, UPC-E, EAN-8, EAN-13, UPC and EAN 2- or 5-digit extensions, Plessey, Postnet, Standard 2-of-5, Industrial 2-of-5, Interleaved 2-of-5, Logmars, MSI, Codabar and Planet Code
● 2D Barcodes: Codablock, PDF417, Code 49, Data Matrix, MaxiCode, QR Code, TLC 39, MicroPDF RSS-14 (and additional codes), Aztec
Link-OS Solutions
: ● Documentation Design: Quickly design custom printing solutions using business data and Zebra’s intuitive plug-and-play design tools.
● Device Integration: Zebra’s applications and products help you integrate Zebra devices into existing systems.
● Device Management: Manage local and global printing operations with Zebra’s device management tool suite.
● Developer Tools: Provides the tools you need to create your own applications, including documentation, source code, programming languages, templates, and more.
Firmware
● Built-in ZPL, ZPL II, and EPL programming languages can be selected via software or front panel.
● Supports XML printing – Enables XML communication for barcode label printing.
Options and Accessories
● Connecting two available communication slots for adding internal cards to 802.11ac, parallel, Ethernet, and labeler interfaces. IPv6 option as an external adapter attached to the parallel port.
● Media Handling
* Rewinder: Rewinds all printed labels inwards onto the 3-inch core, and can also peel and rewind backing paper (factory setting only).
* Cutter: Forward-facing guillotine cutter and receiving tray.
* 1-inch core inner diameter media supply rack.
* Ribbon supply shaft supports ribbon ink-side-in winding.
● Radio Frequency Identification (RFID)
* Supports signage compatible with UHF EPC Gen 2 V2/ISO/IEC 18000-6C and RAIN RFID protocols.
* Integrated RFID system can be upgraded by the user in the field.
* Adaptive coding technology automatically selects the optimal coding settings.
● Keyboard Display Unit: Supports ZKDU keyboard display unit, suitable for standalone printing applications.